TL;DR - Rear knuckle out, front hubs out, dampers/springs out, and almost made the decision to burn the car down only 4 times
Probably tons of grammatical/spelling errors here. Just don't have the effort to re-read/fix it at this time. So bear with it.
Started the day pulling the rear knuckles to easily do the wheel bearings using a friend's press. Everything was going to so smooth. Too smooth. After some struggling with the breaker bar and jack handle. I sent it with my DeWalt impact and the axle nut came right off. I removed the brake caliper and safety wired it out of the way. I removed the damper/spring with ease. I impacted all the arms nuts off no problem. With a few taps of the sledge all the normal arms came right out of the knuckle. Then there was one arm of course that was different than the others.
Fuck it all at this point. That bolt would not want to come out. I've never seen a bolt held in that much except wheel studs (you'll see why in a bit). Took about an hour of countless attempts with different tools. 800 sledge hits. Impact just spinning it. Etc. Etc. Took a c clamp and put a large socket on the other end. That was enough force to pop it out of it's place. Couple sledge hits and it was out.
As you can see the bolt head end is ridged like a fucking wheel stud. Wtf Mazda. Just, honestly, why? Why? All the other arms were simple flange nuts.........
Finally. Wow. I celebrated a bit too soon thinking the other side would come out that easily now that I got the working strategy!
2 hours later... Still trying to to get the passenger bolt out. Passenger side tool victim.
At this point thinking this isn't budging. I'm consistently dousing it in WD-40 penetrating oil. Trying so many things. I hit it with a harbor freight 2 setting heat gun full blast for about 5 minutes. Doused it another time in oil. Took the impact on the bolt head in and got it spinning. Had the nut on the other end to protect the tip of the bolt and just beat the piss out of it with a sledge while impacting. It finally fucking broke free.
But wait, the arm of course didn't want to come out of the mount. Other side had no problem. Had to take a chisel and hammer it out with the sledge. Literally 20 hits later it finally came out....
At this point I'm just over everything... Yet I continue to the fronts. Tie up caliper. Thankfully front are just 4 bolts. Undo those no problem. Of course the fronts are the most seized up against the knuckle I've ever had. A friend had arrived to pick up the rear knuckles, etc. to press them in. He helps step in with the slide hammer. He breaks out his torch. About 30 slide hammer hits and oil isn't doing shit. Not gonna lie at this point I'm pretty beat up. Feels like tore my tendon in my elbow as it significantly hurts. Shit aches everywhere. I've hit myself on the hand with a sledgehammer a few different times.
So, what do you do when desperate times call for desperate measures? You bring out the big fucking hammer. We took turns smacking the ever living shit out of the poor hub. It's working... very slowing, but it's moving. We continue that for 20-30 huts around the hub and eventually it pops out. Switch sides and keeping our lesson from the first time. We beat the piss out of the hub. After I give it about 5 slide hammer hits with just my right arm it comes flying out
Then proceed to remove the front dampers/springs. Everything came out pretty smoothly once laziness stopped getting in the way of productivity. In by that I mean just simply unbolting the sway bar endlink so the suspension could droop easier and pull out the coilovers with ease lol
I called it a night after that. 7 hours of working on the car was enough. I wanted to be able to swap the springs, but I'll hopefully be able to get that done tomorrow along with other tidy bits. Maybe start on he hood vents if I'm feeling up for the task
I'm moving as fast I can with the car fighting back along at mostly every step. Pretty standard car stuff. It'll be close, but we should make VIR. I'm just worried about stuff coming loose based on everything I've touched which will be close to almost everything. I'll have to pay close attention to torque settings and bolt checks. I'm going to definitely throw anti-seize on everything including where stuff presses into and more to hopefully help with making this stuff easier in the future.
Onward we go!
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