After a very real shop bill, she's home.
The clutch feels amazing. The uptake is much lighter and the friction point is a lot higher than the old one which I wasn't expecting, but is fine. The lighter flywheel really perks the motor up and downshifts are lot snappier, and they weren't that bad to begin with. It does feel a bit more delicate starting from a stop, but I don't feel like I'm going to stall it or anything. There is some knarly flywheel chatter noise if you give it a good amount of throttle under 2k rpms, so I guess maybe don't do that? Or just learn to love it. :dunno: I knew it was going to have a bit of chatter with a single mass no matter what so it's not a big deal.
I had them replace the front & rear shifter carrier bushings while they're in there, and combined with new fluid it's tighter than yo girl and smoother than the dude who stole her from you. I felt like licking my fingers after a gear change they're so damn crispy, I forgot what it was actually supposed to feel like.
The new starter kicks the car over crazy fast, it's always been a bit lazier to start than other E36s. It didn't resolve my weird hot start noise, but it does it much more enthusiastically now.
They replaced the radiator hoses and the o-ring on the radiator drain which resolved my coolant leak. But they think either the valve cover gasket or the oil pan gasket is leaking, both of which I've done somewhat recently but totally wouldn't be surprised if I fucked it up somehow. It's only leaving about a quarter sized spot after driving it so I'll just keep an eye on it and maybe do the valve cover if I get bored.
They also gave it an alignment which uncovered a handful of weird issues, somehow a lolipop bushing was pressed in wrong totally fucking up the caster, they had to pull it out and put it back in at the right angle. One rear camber bolt is frozen and the other side seems like an arm might be slightly bent, so It's at something like -2.1 and -2.7 right now. I'll probably be on the lookout for a set of adjustable arms as an easy fix, since everything is tight otherwise. Fixing the caster issue completely resolved the wandering and the car drives nearly perfect, at least in cruising back to Ashburn in afternoon rush hour traffic. Deren did a more spirited test drive after the alignment and said it feels "like a BMW" again. So that's good.
When I hopped in it to leave I turned the wheel and felt a clunk so Deren threw it back on the lift to poke around, and it seems like that steering rack I got off Jim Khoury's car is a bit iffy. It only does it when sitting still and slowing turning the wheel, and drives fine otherwise, so I'll just keep it in mind as something I'll have to deal with properly at some point.
He installed the water temp sender and oil distribution block for the gauges for me and even ran oil wires up to the fuse box to save me the trouble of digging under the manifold. The oil sender does cause the light to flash when the idle dips a bit, but I also noticed he gave me back about a quart in one the gallon jugs of Rotella I gave them, so it might also just be that the sender is really accurate, these things like to be slightly overfilled.
Anyway, now it's time for the fun stuff. Here's the to-do list for this weekend:
-new brake lines & fluid
-install electric fan & override switch
-install gauge panel
-install under panel
-install fahre extinguisher
-install my freshly dyed parcel shelf
-install rear wheel spacers
-paint calipers
-swap out my city light switch, and if I have time try to sort out the mysterious wiring I did 4 years ago for the heated seats, and get the illuminated shift knob working again.
A little later on this summer I might also finally throw an ICV or something at it and try to finally resolve its weird idle hunt. I should probably swap out the diff fluid since I've got some sitting around, and I'll do some rear camber arms at some point.
I've also been thinking about finally getting it tinted since we don't have a parking garage at my new office, and this thing gets almost comically hot in the summer. The A/C even blows cold but it just can't push enough air to really make a difference once its been sitting outside all day. The lack of insulation on the trans tunnel doesn't help either.