The insanity has officially returned. I've basically worked 3 days this month, apparently that's what it takes to get me back in the garage. Wasn't sure I wanted to AutoCross in some triple digit heat index weather especially with the cooling issues that come from that. Was cleaning the garage/workshop and started staring at my pile of parts I need to install. It just hit me how soft I've become haha. I used to drive 4-5 hours to roll around in the dirt for 2-3 days out in the heat just to get a single part installed on the car or to just wirewheel/paint. For the past few months I just couldn't be bothered to go down the stairs just to mock things up. Damn near $1,000 in parts and a nice new QuickJack just lying on the floor...
So the guilt hit me and I got to work on Wednesday. I knew Thursday was a no-go as I promised little dude I'd spend the whole day with him since he hasn't really had my undivided attention much since I started job searching last month. And Saturday I had my favoritr beer release to hit up that I wasn't going to miss as it only happens once a year. So yeah, 2 days to rip the entire front of the car apart, fit and install a new cooling system, get it back together and test it.
Started by reassembling the QuickJack hoses since they were quite leaky (thanks Dave). They just needed some thread sealant. Got real worried about the air cylinders used to drop the lift down as I couldn't seem to check the pressure in them on one side. The one I could measure was super low and giving really inconsistent readings. Apparently too much pressure and the damn things can explode. Went out and got a better gauge and decided to just trust it. Gotta say having this thing is a game-changer. A Maxjax would've been nicer if I have more room but this thing is awesome for my tall ass. Having the car 2ft higher means no screaming back pain at the end of the day from reaching down into the engine for hours on end. Anyways onto the install:
Everything came apart pretty easy. I've done this to many times... Got the mechanical fan off and got to re-install some of my pulley kit that had to come off to clear the fan. Started mocking up where the radiator was going to go, where I needed to cut and where I needed holes drilled. This thing was definitely made for both the 22" and 26" so it was a breeze since I did settle on a standard Mopar 26" radiator. I've learned the power of keeping things simple hah.
This is how I knew the insanity had really taken hold: felt like I was ahead of schedule at the end of the first day so decided to paint everything while it was apart. Really glad I did as it came out pretty good.
Kinda hard to tell in that pic but went with a coat of satin on everything and then painted the fins gloss black just to give a bit of contrast. Have some touch-up paint coming to make that thin inner ring on the fins body color. I think it'll look real good as I've seen it done in red before. Used etching primer on the radiator this time so hopefully it holds up a bit better than before and didn't bother painting the fins at all.
Had a good day with little man building some stuff in the woodshop and then Friday was all about fitting it all together and getting things mounted. Took a LOT of minor trimming here and there to get it to fit just right and some creativity to get the fan mounted tight against the radiator but the end result was GOOD. Better than I could'be hope for.
That took up most of the day actually so Saturday was all about getting it all back together. Started by finally mounting that chin spoiler I picked up last year.
Then checking the fan actually cleared with the way it was eventually mounted:
The rest of it went together with no real problem. Took this time to find some shorter hoses that actually fit right as well. Was really happy with how it came out.
Threw the tires on, fired up the car and made sure the fans actually cycled on. And of course once they did it started raining. So the testing had to wait til the morning of. Took a quick drive and it did actually try to overheat on me a bit. Was weird because it would drop like a brick the moment I stopped moving but climb while I was on it. Realized the fan wasn't running when I parked it but then it eventually kicked. Figured it was the probe getting cooled down since I could only get it halfway in the front of the radiator. Stuck it in the back, loaded her up and hoped for the best.
AAAnnnnndddd it worked pretty good. Barely got to 185. Let the fan run a bit while waiting in grid with the engine off and the temp would plummet to the 170s. Had no issues with starting it either. Pretty happy all around, didn't race as well as I had hoped but Verona is a lot different than Winchester. My backend felt pretty lose through some of the turns and my $20 shocks are no match for the choppy back straight out there. Did get to drive it hard and test out the cooling system which was the goal though. Guess it's time to start tearing into the rear suspension now and seeing what I can do there.