(01-09-2020, 12:49 PM)Jake Wrote: Whatever the cheapest easily-bendable stuff was is what I used at the time. I'm going to see if Kevin has any ideas, otherwise I'll DIY it as you suggest once I get the car back from him.
i think that usually equates to something like gutter flashing. definitely not up to the task.
if you do manage to get a sheet of the thicker aluminum, it cuts great with a cheap jigsaw with a blade meant for metal (lots of small teeth per inch) and you're going to want to clean the sharp, fresh cut edges with a mill bastard file, not a dremel sanding bit (it'll melt the aluminum and turn the bit into a ball of slag within 10 seconds). i'd recommend that over a cutting disc both for safety and effectiveness. you can probably assemble whatever you want with rivets and jb weld, or bolts and locknuts in place of rivets.
2010 Civic Si
2019 4Runner TRD Off-Road
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Past: 03 Xterra SE 4x4 | 05 Impreza 2.5RS | 99.5 A4 Quattro 1.8T | 01 Accord EX | 90 Maxima GXE | 96 Explorer XLT
2019 4Runner TRD Off-Road
--------------------------
Past: 03 Xterra SE 4x4 | 05 Impreza 2.5RS | 99.5 A4 Quattro 1.8T | 01 Accord EX | 90 Maxima GXE | 96 Explorer XLT

